- 10 Loyang Lane Singapore 508916
- info@cyrustech.sg
Projects
Micro Tube with Mesh
Overview
This micro tube, featuring a fine mesh at its rim, was once deemed unmanufacturable. Cyrus overcame the challenge in just three months, achieving full automation and delivering over 130 million units — proving that precision at scale is possible.
Cyrus Technology successfully produced over 130 million micro tubes, achieving a daily output of 300,000 pieces. This project involved creating an ultra-precision component with a highly complex design—an extremely thin mesh securely bonded to the rim of each tube.
Challenge
- The micro tube had to meet stringent quality tests while being produced at mass volume.
- The bonding of a tiny, delicate mesh to the tube rim was considered impossible by many tool makers.
- Previous global attempts by customers to produce this part had failed, making the project particularly challenging.
Solution
Within just three months, we refined the design and tooling, ensuring that the mesh was securely bonded to the tube rim. Our team worked closely with the customer, leveraging our expertise in micro manufacturing, to achieve a flawless first sample. This part was then moved into mass production, with a fully automated quality inspection system ensuring every piece met the stringent standards. The result was more than 130 million micro tubes delivered to the customer, successfully overcoming what was once deemed an impossible manufacturing challenge.
Housing with an Arc Core
Overview
Cyrus Technology was tasked with creating a complex arc profile housing with undercuts, a design that many manufacturers deemed impossible to mold in a single piece. The project involved overcoming significant challenges, including the need for an innovative molding solution to eliminate the need for messy, time-consuming assembly
Cyrus Technology was tasked with creating a complex arc profile housing with undercuts, a design that many manufacturers deemed impossible to mold in a single piece. The project involved overcoming significant challenges, including the need for an innovative molding solution to eliminate the need for messy, time-consuming assembly.
Challenge
- The three-dimensional arc profile restricted core movement, making it difficult to use conventional mold designs.
- The assembly process resulted in low yield due to high rejection rates, affecting the product’s quality.
- The original design required splitting the part into two halves, which were glued together, leading to inefficiency and mess.
- No gate could be placed on the part’s visible appearance, limiting molding possibilities.
- Two undercuts on the inner side walls hindered mold release, complicating production.
Solution
When Cyrus was presented with this challenge, we knew that traditional methods wouldn’t work. We quickly recognized that to make the part possible to produce, we needed to push the boundaries of conventional molding. By thinking outside the box, our team developed an innovative core release mechanism.
In-Ear Headphones
Overview
Cyrus was approached with a unique challenge to mold the logo directly onto the in-ear headphone product. The existing methods of using ink or lacquer coatings were not suitable for a premium product. After extensive collaboration with the customer, our team thought outside the box and came up with an innovative solution: the 2K molding process.
Cyrus Technology worked with a client to develop an in-ear headphone product badge where the company logo had to be molded into the product, ensuring durability and premium appearance while preventing wear over time.
Challenge
- Existing printing ink technology could not withstand the test of time, and applying a lacquer coating would make the product appear cheap with a glossy finish.
- The client required the company logo to remain intact over time, without wear, even after repeated rubbing and exposure to chemicals.
- The challenge was to create a durable, premium solution without compromising on aesthetics.
- Conventional molding methods failed to fill the blue portions within the letters of the logo.
Solution
This approach allowed us to inject the logo using two different colors, ensuring the logo’s durability and preserving the premium appearance of the product. Despite initial setbacks with conventional molding methods, we successfully filled the blue portions of the logo and ensured the design’s precision. The 2K product badge not only enhanced the product’s aesthetic appeal but also helped the client distinguish genuine products from counterfeit ones in the competitive market, thereby protecting their brand and intellectual property.